Product Description
The Industrial Robot Quick-Change Tool Plate, comprising a Robot Side (Male End) and a Tool Side (Female End), is a core component in modern intelligent manufacturing systems. It enables rapid, automatic switching of end-effectors on a single robot, allowing seamless transition between different tasks such as handling, assembly, welding, and inspection. Featuring high-precision locating pins and a robust locking mechanism, it ensures minimal positional deviation after tool changes, guaranteeing production continuity and stability.
Features
- Rapid Switching & High Efficiency: Utilizing pneumatic or electric actuation, automatic tool changes can be completed within 3-30 seconds, significantly reducing production line downtime and improving equipment utilization and overall productivity.
- High Precision & Repeatability: Incorporated high-precision tapered locating pins and precision guide sleeves (often made from hardened steel like 40Cr) ensure repeatable positioning accuracy within ±0.02mm after tool changes, meeting the demands of precision operations.
- High Load Capacity & Safety: Optimized mechanical design provides strong load-bearing capacity, withstands 10 times the rated load impact. Features a mechanical self-locking function that ensures tool and workpiece security, preventing drops even during sudden power loss or system failure.
- Modular Design & Broad Compatibility: Offers standardized interfaces (e.g., pneumatic ports, electrical connectors, locating pins) for seamless integration with major robot brands (e.g., Fanuc, Yaskawa, KUKA) and various end-effectors (e.g., grippers, weld guns, vacuum cups), reducing integration cost and time.
- Lightweight & Long Service Life: Manufactured from premium materials (e.g., aerospace aluminum, high-strength steel) and precision engineering, ensuring structural strength while achieving lightweight design. Offers an extended service life exceeding 8000 hours with maintenance-free operation, lowering operating costs.
Technical Parameters Table
| Parameter |
Robot Side (Male End) |
Tool Side (Female End) |
| Typical Dimensions |
φ150mm x 40mm |
φ150mm x 35mm |
| Weight |
1.2kg |
0.9kg |
| Material |
40Cr Hardened Steel |
40Cr Hardened Steel |
| Max. Load Capacity |
500kg |
500kg |
| Repeat Accuracy |
±0.02mm |
±0.02mm |
| Locking Force |
20kN |
20kN |
| Actuation Method |
Pneumatic (0.4-0.6 MPa) |
Pneumatic (0.4-0.6 MPa) |
| Interface Types |
Pneumatic, Electrical, Locating Pins |
Pneumatic, Electrical, Locating Pins |
| Changeover Time |
< 3 seconds |
< 3 seconds |
| Service Life |
> 8000 hours |
> 8000 hours |
| Operating Temperature |
-10°C to +80°C |
-10°C to +80°C |
Applications
- Automotive Manufacturing: Used for quick tool changes in body welding, component handling, painting processes, enhancing production line flexibility and efficiency.
- 3C Electronics: Enables high-precision, zero-damage automated production in assembly, inspection, and loading/unloading of delicate components.
- Metalworking: Suitable for machine tool loading/unloading, CNC centers, stamping presses, enabling unmanned production.
- Logistics & Warehousing: Used for sorting, palletizing, and handling various box sizes and irregularly shaped items.
- Food & Pharmaceutical: Meets hygiene and safety requirements; quick change of different grippers or suction cups for packaging, filling tasks.
Customization
We offer flexible customization services. Quick-Change Tool Plates can be tailored to specific customer requirements (e.g., special load capacity, accuracy, interfaces, IP67 protection rating) regarding dimensions, interfaces, and functional modules, ensuring perfect compatibility with existing production lines and end-effectors.
Support and Services
We provide comprehensive technical support, including product selection guidance, installation and commissioning support, operator training, and prompt after-sales service. Our goal is to ensure the stable and efficient operation of your automation systems. Our engineering team is available for remote or on-site assistance for any technical issues.
